The green sand moulding process requires sand, clay and water to be mixed together to form a mould material that can be compacted around a pattern to produce a mould. Water develops the bonding characteristics of the clay, which binds the sand together, when used in its moist condition it is referred to as green. The green sand process can be used to produce castings in both iron ,aluminium as well as copper based metals. The process allows 90% to 95% reclamation of material and so provides a low cost form of production.

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