Both the designer and metalcaster possess a vital ally to streamline any sand casting design. sand Casting geometry is the most powerful tool available to improve castability of the alloy and mechanical stiffness of the sand casting.
Carefully planned geometry can offset alloy problems in fluid life, solidification shrinkage, pouring temperature and slag/dross forming tendency. Section modulus, an attribute of structural geometry, has the capability to increase stiffness and/or reduce stress—a capability that can be very important when applied to alloys with lower strength and stiffness. Modulus of elasticity, an alloys inherent stiffness, can be combined with section modulus and section length to limit or allow deflection in a sand casting design.
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